易能eds1000英文说明书.pdf

IS09001:2008 Quality Management System AuthenticationCE AuthenticationEDS1000 seriesEDS1100/EDS1300 seriesUniversal inverterVer.3.0Service manualSHENZHEN ENCOM ELECTRIC TECHNOLOGIES CO.,LTD.Pr in t v er sio n:V3.0-A16ForewordEn c o m pr o d u c t s a r e d esign ed a n d pr o d u c ed a c c o r d in g t o EN61800-5-1:2003,EN61800-3:2004 st a n d a r d s u n d er ISO9001:2008 qu a l it y ma n a gemen t syst em.Th a n k yo u f o r pu r c h a sin g EDS 1000 ser ies mu l t i-f u n c t io n u n iv er sa l in v er t er f r o m o u r c o mpa n y Sh en zh en En c o m El ec t r ic Tec h n o l o gies CO.,LTD.1.EDS1000 series c a n f u l f il l a l l kin d s o f d ema n d f o r gen er a l-pu r po se in v er t er by a d v a n c ed c o n t r o l ma n n er wh ic h ma ke h igh t o r qu e,h igh pr ec isio n a n d wid e-r a n ge speed r egu l a t io n d r iv e be a v a il a bl e.EDS 1000 is o r ga n ic c o mbin e o f c u st o mer s gen er a l n eed a n d in d u st r ia l r equ ir emen t t o pr o v id e pr a c t ic a l PI a d ju st er,simpl e PLC,pr o gr a mma bl e in pu t o u t pu t t er min a l c o n t r o l,l o n g-d ist a n c e syn c h r o n o u s c o n t r o l,impu l se f r equ en c y pr o v isio n a n d o t h er spec ia l in v er t er c o n t r o l wit h po wer f u l f u n c t io n f o r c u st o mer a n d t o pr o v id e h igh l y-in t egr a t ed in c o r po r a t iv e so l u t io n o f h igh v a l u e f o r r ed u c in g syst em c o st a n d impr o v in g syst em r el ia bil it y f o r d ev ic e ma n u f a c t u r in g a n d a u t o ma t iza t io n en gin eer in g c u st o mer s.EDSl OOOs big t o r qu e l o w n o ise a n d l o w el ec t r o ma gn et ic d ist u r ba n c e d u r in g o per a t io n c a n f u l f il l c u st o mer s en v ir o n men t a l pr o t ec t io n r equ ir emen t by spa c e v o l t a ge v ec t o r PWM c o n t r o l t ec h n iqu e,speed sen so r l ess v ec t o r c o n t r o l t ec h n o l o gy a n d el ec t r o ma gn et ic c o mpa t ibil it y u n it a r y d esign.2.EDS1100 series inverter specialized for drawing machine is a kin d o f in v er t er in c a bl e in d u st r y f o r win d in g a n d r ewin d in g c o n t r o l.It s in t er n a l r ea l-t ime c o mpu t in g mo d u l e c a n a u t o ma t ic a l l y id en t if y t h e c o il d ia met er o f t h e r ec eiv e v o l u me,t h e wir e d ia met er o f d r a win g wir e,a c c o r d in g t o t h e c h a n ges o f win d in g a n d r ewin d in g o f t h e r o l l d ia met er,a u t o ma t ic a l l y a d ju st t h e o u t pu t f r equ en c y o f win d in g a n d r ewin d in g o f t h e in v er t er,t o keep c o n st a n t t en sio n o f win d in g a n d r ewin d in g c a bl e.Dr a win g ma c h in e c a n d iv id e in t o l a r ge d r a win g ma c h in e,med iu m d r a win g ma c h in e,sl en d er d r a win g ma c h in e a n d mic r o d r a win g ma c h in e o t h er f o u r,c o mpo ses o f d r a win g a n d t a kin g-u p t wo pa r t s.To impr o v e t h e qu a l it y o f c a bl e a n d l o wer t h e c o st,d r a win g ma c h in e is gen er a l f r o m sin gl e f r equ en c y c o n t r o l t o d u a l-f r equ en c y c o n t r o l,a n d n o w mo st o f t h e d u a l-f r equ en c y c o n t r o l is gen er a l l y u sed ex t er n a l PID c o n t r o l bo a r d,t h e sh o r t c o min gs o f t h is a ppr o a c h a r e:t h e c o n t r o l pa r a met er s o f PID bo a r d is d if f ic u l t t o d ebu g,t h e c o n t r o l per f o r ma n c e d epen d s o n t h e l ev el o f d ebu ggin g skil l;To o ma n y c o mpo n en t s a n d a d ju st a bl e po t en t io met er s o n t h e PID bo a r d a r e mo r e pr o n e t o d a ma ge,r epa ir a n d ma in t en a n c e c o st s a r e h igh.EDS 1100 ser ies in v er t er s spec ia l ized in d r a win g ma c h in e a d o pt a u n iqu e c o n t r o l met h o d,in d epen d en t l y f o r m d u a l-f r equ en c y d igit a l PID c o n t r o l syst em,a u t o ma t ic a l l y id en t if y t h e d ia met er o f r eel r o l l,t h e mec h a n ic a l t r a n smissio n r a t io,c a bl e d ia met er,a u t o ma t ic a l l y a d ju st t h e PID pa r a met er s,t r a c k t h e speed o f t h e h o st,t h a t is t o po l e zer o o f t h e t en sio n ba l a n c e wh en it po wer s o n(mid d l e po in t),is a r ea l sen se o f t h e f o o l-t ype in v er t er spec ia l f o r d r a win g ma c h in e.As l o n g a s t h e c o r r ec t gen er a l el ec t r ic a l wir in g,yo u c a n wo r k.Wh et h er it is a n empt y pl a t e,h a l f pl a t e,f u l l pl a t e,o r t h e l o w speed,med iu m speed,h igh speed,wh ic h en su r es a smo o t h st a r t,smo o t h o per a t io n,c o n st a n t t en sio n wh en wir e d r a win g ma c h in e a t wo r k,a s wel l a s a c h iev in g st a r t,st o p a t a n y t ime.Co mpl et e r epl a c emen t o f ex t er n a l PID bo a r d t o ma ke t h e syst em mo r e c o mpa c t,c h ea per,ea sier t o ma in t a in,wh il e c o n t r o l l in g ef f ec t is mo r e st a bl e.In o r d er t o ma in t a in c o n st a n t t en sio n o f t h e c l o se a n d pu t,t h e in v er t er spec ia l f o r d r a win g ma c h in e is t o be in a r el a t iv el y sh o r t per io d o f t ime a c c el er a t io n a n d d ec el er a t io n.Du r in g t h e pr o c ess o f a c c el er a t io n a n d d ec el er a t io n,t h e in v er t er mu st pr o v id e l a r ger st a it-u p c u r r en t,br a kin g c u r r en t a n d r esu l t ed in h igh er DC bu s v o l t a ge,t h u s it n eed s ex t er n a l br a kin g r esist o r.Appen d ix 1 o n l y ma kes in st r u c t io n s o f c o n t r o l l in g f u n c t io n o f t h e in v er t er spec ia l f o r d r a win g ma c h in e,pl ea se u se wit h EDS 1000 ma n u a l simu l t a n eo u sl y wh en o per a t in g.Assembl in g wir in g,pa r a met er set t in g,t r o u bl esh o o t in g a n d d a il y ma in t en a n c e n o t ic es a r e a v a il a bl e in t h is ma n u a l.To ma ke su r e t h a t yo u c a n c o r r ec t l y a ssembl e a n d o per a t e EDS 1000 ser ies in v er t er s t o ex er t t h eir ex c el l en t per f o r ma n c e,pl ea se r ea d t h is u ser ma n u a l d et a il ed bef o r e yo u a ssembl e t h e d ev ic e a n d c o n ser v e t h e ma n u a l a ppr o pr ia t el y bef o r e t h e en d-u ser get t h em.Pl ea se c o n t a c t o u r o f f ic e o r d ea l er in a l l pl a c es a t a n y mo men t if yo u h a v e a n y d o u bt s o r spec ia l d ema n d s wh en u sin g t h ese in v er t er s,a n d yo u c a n a l so c o n t a c t o u r a f t er ser v ic e c en t er in o u r Hea d qu a r t er s d ir ec t l y.We wil l ser v e yo u wit h a l l o u r h ea r t.We r eser v e o u r r igh t t o n o t ic e yo u if we c h a n ge c o n t en t s o f t h is ma n u a l.Wel c o me t o c h o o se o t h er in v er t er s o f o u r c o mpa n y:EDS-V300 series sensorless current vector control inverter EDS800 series mini inverter EDS2000 series high performance universal inverter EDS2860 series special integrative inverter for injection moldingmachine EDS3000 series high performance closed loop vector controlinverterCONTENTS1 Safety information and use notice points-11Sa f et y pr ec a u t io n s 1.4 Sc r a p n o t ic e po in t s 32 Type and specification of the inverter-42.1 In c o min g in v er t er in spe c t-42.3 Na mepl a t e ex pl a n a t io n 4 2.4 Ser ies t ype ex pl a n a t io n 52.5 Appea r a n c e a n d pa r t s n a me ex pl a n a t io n-62.6 Ou t er size a n d gr o ss weigh t-62.7 Ou t er size o f key bo a r d a n d it s f ix in g bo x 82.8 Pr o d u c t t ec h n ic in d ex a n d spec 83 nstallation and w11*iri3.1 In st a l l a t io n a mbien t|3.1.1 Dema n d f o r in st a l l a t io n a mbien t 113.1.2 In st a l l a t io n d ir ec t io n a n d spa c e J13.2 Pa r t s d isa ssembl y a n d in st a l l a t io n 123.2.1 Key bo a r d d isa ssembl y a n d in st a l l a t io n 123.2.2 Pl a st ic/met a l c o v er d isa ssembl y a n d in st a l l a t io n 123.4 Ma in l o o p t er min a l wir in g-1 43.4.1 Co n n ec t io n bet ween in v er t er a n d f it t in g pa r t s-143.4.2 Ma in l o o p t er min a l wi r i n g-163.5 Ba sic r u n n in g wir in g d ia gr a m 83.6 Co n t r o l l o o p c o l l o c a t io n a n d wir in g 193.6.1 Lo c a t io n&f u n c t io n o f t er min a l a n d sl id e swit c h 193.6.2 Ex pl a n a t io n f o r c o n t r o l pa n el t er min a l 203.6.3 An a l o g in pu t o u t pu t t er min a l wir in g 233.6.4 Co mmu n ic a t io n t er min a l wir in g 253.7 In st a l l a t io n gu id e f o r a n t i-ja mmin g-273.7.1 Rest r a in in g t o n o ise d ist u r ba n c e-273.7.2 Lo c a l e wir in g a n d ea r t h in g 293.7.3 Rel a t io n o f l o n g-d ist a n c e wir in g a n d c u r r en t l ea k a n d t h e c o u n t er mea su r e.293.7.4 In st a l l a t io n d ema n d f o r el ec t r o ma gn et ic o n-o f f el ec t r o n ic d ev ic e.294 Run and operation explanation for inverter-314 1 Ru n o f in v er t er 3 4.1.1 Ru n n in g o r d er c h a n n el s 314.1.2 Fr equ en c y-pr o v isio n c h a n n el 314.2 Oper a t io n a n d u se o f key bo a r d-344.2.1 ICeypa d In yo u t*344.2.2 Keypa d f u n c t io n d esc r ipt io n 344.2.3 LED a n d in d ic a t o r l igh t-354.2.4 Key bo a r d d ispl a y st a t u s-354.2.5 Met h o d f o r o per a t in g keypa d-374.3 I n v er t er e 1 ec t r if ic a t i o n 414.3.1 Ch ec k bef o r e el ec t r iEc a t io n 414.3.2 Fir st el ec t r if ic a t io n 415 Function parameter schedule graph-425.1 Symbo l d esc r ipt io n 425.2 Fu n c t io n pa r a met er sc h ed u l e gr a ph 426 Detailed function description-576.1 Ba sic r u n f u n c t io n pa r a met er gr o u p:F0-576.2 St a r t,st o p,br a kin g f u n c t io n pa r a met er gr o u p:Fl.626.3 Au x il ia r y r u n f u n c t io n pa r a met er gr o u p:F2.646.4 Cl o sed-l o o p r u n f u n c t io n pa r a met er gr o u p:F3.736.5 Simpl e PLC f u n c t io n pa r a met er gr o u p:F4 806.6 Ter min a l c o r r el a t iv e f u n c t io n pa r a met er gr o u p:F5.846.7 Tr a v er se spec ia l f u n c t io n pa r a met er gr o u p:F6 976.8 Fr equ en c y pr o v isio n f u n c t io n pa r a met er gr o u p:F7 996.9 Mo t o r a n d v ec t o r c o n t r o l pa r a met er gr o u p:F8.1016.10 Pr o t ec t io n f u n c t io n pa r a met er gr o u p:F9 1036.11 Fa il u r e r ec o r d f u n c t io n pa r a met er gr o u p:Fd J066.12 Pa sswo r d a n d ma n u f a c t u r er f u n c t io n pa r a met er gr o u p:FF 1076.13 St o p a ssist a n t f u n c t io n pa r a met er gr o u p:FA.1087 Troubleshooting 1 0 97.1 Fa il u r e a n d c o u n t er mea su r e 1097.2 Fa il u r e r ec o r d l o o ku p|8.1 Ro u t in e ma in t en a n c e 1138.2 In spec t io n a n d r epl a c emen t o f d a ma gea bl e pa r t s 1138 3 l epa ir Gu a r a n t ee 1148.4 St o r a ge 0,1 1 49.1 Co mmu n ic a t io n su ba ssembl y-1159.1.1 Lo n g-d ist a n c e o per a t io n key bo a r d 1159.1.2 Co mmu n ic a t io n c n bl e 11510.1 Co mmo n speed r egu l a t io n r u n n in g-1 1610.2 Ter n iiiml c o n t r o l r u n n in g 710.3 Mu l t i-st ep speed c o n t r o l r u n n in g.11810.4 Cl o sed-l o o p c o n t r o l syst em-11910.5 Co n sec u t iv e a c t io n r u n n in g-12010.6 Appl ic a t io n t o c o n st a n t pr essu r e wa t er su ppl y.12111 Serial port RS485 communication protocol.127Appendixl EDS1100 drawing machine inverter manual.136Appendix!The manual of EDS1300 middle frequency inverter 155Appendix3 Modus comiriunication protocol(need customized special process).69Appendix4 Braking resistance.177www.en c.n et.c n/en Tel/Fa x:86-755-26984485/269851201 Sa f et y in f o r ma t io n a n d u se n o t ic e po in t s1 Safety information and use notice pointsIn o r d er t o en su r e t h e sa f et y o f yo u r per so n a l a n d equ ipmen t,bef o r e u sin g t h e in v er t er,pl ea se r ea d t h is c h a pt er o f c o n t en t s c o n sc ien t io u sl y.1.1 Safety precautionsTh er e a r e t h r ee kin d s o f sa f e r el ev a n t wa r n in gs in t h is ser v ic e ma n u a l,t h ey a r e a s f o l l o ws:/k Th is symbo l ex pl a in s it ems t h a t n eed t o be pa id a t t en t io n t o wh en bein g o per a t ed.Th is symbo l is br ief ed o n so me u sef u l in f o r ma t io n.noteIAIIAITh is symbo l br ief s o n:If d o es n o t o per a t e o n r equ est,ma y c a u se d ea t h,sev er el y in ju r ed o r ser io u s pr o per t y l o ss.Fo r bid u ser d ir ec t l y po wer o f f wh en t h e in v er t er is u n d er r u n n in g,a c c el er a t in g o r d ec el er a t in g,mu st o n l y en su r e t h a t t h e d r iv e h a s been c o mpl et el y sh u t d o wn o r in st a n d by sit u a t io n c a n per f o r m po wer o f f o per a t io n.Ot h er wise,t h e u ser s t h emsel v es a f f o r d t h e d a ma ge o f t h e in v er t er,equ ipmen t d a ma ge a n d per so n a l a c c id en t.(1)Fo r bid t o c o n n ec t U,V,W o u t pu t en d t o AC po wer su ppl y,o t h er wise c a u se t h e c o mpl et e d a ma ge o f t h e in v er t er.(2)Do n t ma ke P-a n d P+sh o r t-c ir c u it ed,o t h er wise c a u se t h e in v er t er t o be d a ma ged.(3)Th e in v er t er is f o r bid d en t o in st a l l o n t h e f l a mma bl es,o t h er wise h a v e d a n ger o f f ir e.(4)Do n t in st a l l it in t h e en v ir o n men t wit h ex pl o siv e ga s,o t h er wise h a v e d a n ger o f c a u sin g ex pl o sio n.(5)Af t er c o n n ec t in g ma in l o o p,sh o u l d c a r r y o n in su l a t in g t r ea t men t t o ba r e wir in g en d,o t h er wise h a v e d a n ger o f get t in g a n el ec t r ic sh o c k.(6)If bein g c o n n ec t ed t o t h e po wer su ppl y,d o n t o per a t e t h e in v er t er wit h mo ist h a n d s,o t h er wise h a v e d a n ger o f get t in g a n el ec t r ic sh o c k.(7)Th e gr o u n d t er min a l o f t h e in v er t er mu st be gr o u n d ed wel l.(8)In v er t er bein g c o n n ec t ed t o po wer su ppl y,pl ea se d o n*t o pen c o v er a n d c a r r y o n wir in g,c a n c o n n ec t t h e wir e o r c h ec k o n l y a f t er c l o sin g po wer f br l O min u t es.(9)On l y qu a l if ied per so n n el ma y c a r r y o n wir in g a n d f o r bid l ea v in g o v er a n y c o n d u c t iv e t h in g in ma c h in e,o t h er wise h a v e d a n ger o f get t in g a n el ec t r ic sh o c k o r c a u sin g d a ma ge o f t h e in v er t er.(10)In v er t er st o r ed f br o v er 2 yea r s,sh o u l d be st epped u p gr a d u a l l y wit h v o l t a ge r egu l a t o r f ir st wh il e h a v in g t h e el ec t r ic it y,o t h er wise h a v e d a n ger o f get t in g el ec t r ic sh o c k a n d ex pl o sio n.1www.en c.n et.c n/en Tel/Fa x:86-755-26984485/269851201 Sa f et y in f o r ma t io n a n d u se n o t ic e po in t sA(1)It is pr o h ibit ed t h a t c o n n ec t AC 220V sign a l t o c o n t r o l en d s ex c ept TA,TB,TC,o t h er wise h a v e d a n ger o f d a ma gin g pr o per t y.(2)If t h e in v er t er is d a ma ged o r wit h o u t a l l pa r t s,pl ea se d o n*t in st a l l a n d o per a t e it,o t h er wise h a v e d a n ger o f f ir e o r c a u se per so n n el