生产型供应商审核表.doc

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Manufacturer QSA Audit Check List
制造商QSA审核查检表

Supplier Name/供应商名称:

Address/地址: Phone/联络电话:
Audit Type/审核类型: □廠商首次評估 Supplier First Audit R廠商年度稽核 Supplier Yearly Audit
Survey sent to/调查报告收件者: Date sent/寄出日期 : Date returned/要求回复日期:

New Suppliers must have a fully completed New Supplier Evaluation Survey form (pages 2 to 4 of this attachment). Keep this page (page 1) in Purchasing until the completed survey is returned.
新供应商必须有完整的新供应商调查表(此附件第2 ~ 4页). 需保留此附件第一页到采购直到调查表回复.

FINAL SCORE EVALUATION FOR THIS SUPPLIER. 针对此供应商的最终得分.
The supplier will be given a numerical score based on the following / 依照一下说明来给供应商评分:
4 - Exceeds all requirements; formal procedures written are exceptional and followed; records are complete without exception, well organized and easily understood.
超出所有要求, 有正式的文件且落实执行, 记录完整, 很好的组织且容易理解.
3 - Meets all requirements; formal procedures written are adequate and followed; records exist that are complete and well organized.
满足所有要求, 有正式的文件且有执行, 记录完整存档且有很好的组织.
2 - Sometimes meets requirements; formal procedures written, but either not adequate or not completely followed; records exist and are generally complete. If the score is 2 that means need to take action.
部分满足要求, 有正式的文件, 但不充分或者没有完全的执行, 有记录. 假如得分为2分，需要改善措施。
1 - Rarely meets requirements; no procedures documenting actually practiced; records exist, but are incomplete and/or disorganized. If the score is 1 that means need to take action.
很少部分满足要求, 没有程序文件来指导实际的作业, 有记录但不完整或者根本没有组织. 假如得分为1分，需要改善措施。
0 - Does not meet requirements; no formal procedures written; no records exist. If the score is 0 that means need to take action.
不满足要求, 没有正式的文件, 也没有记录. 假如得分为0分，需要改善措施。
N - Not applicable/Not audited. 不适用 / 无需审核.

Figure the total number of possible points, but do not count sections marked “N”. The final score is a percentage value using the total points divided by the total number of possible points. 计算有被评分的项目,不需要计算备注有”N”的项目. 最终的得分等于实际的得分占总分的比例.

≥75% Acceptable (≥75%合格) 65%–74% Conditionally Acceptable (65%–74%条件性合格) below 64 Unacceptable (≤64%不合格)
Final Score: Acceptable Conditionally Acceptable Unacceptable (circle one)
最终得分比例: □合格 □条件性合格 □ 不合格 (须选择其中一项)

Recommendation / 建议:

Name and Title of person completing this survey (Please print):
参加本次审核的姓名与头衔签名(须打印出来手签): ___________________________________________________________

Supplier Acknowledgment (Name and Title) (Please print):

Audit Team / 审核成员：

Sourcing /采购: _ _ ___ Date / 日期: _

Engineering / 工程: ___ Date / 日期: _

Quality / 品质: __ _ Date / 日期: .
供应商代表确认签(姓名与头衔)( 须打印出来手签): ___________________________________________________________

NO.
TOPIC/项目
COMMENTS/注解/佐证资料
0
1
2
3
4
N
Quality System品质系统
1
Quality policy, goal/objectives exist and are they made known to employees.
有品质政策及目标并被全体员工获知
《质量手册》

4

2
Measurable Goal/Objectives are set up for different level and functional which are relevant to company objective.
针对各功能单位设立了可测量的目标和指标
各部门有质量目标

3

3
Has the supplier defined the responsibility, authority and interrelation for each department.
供应商是否有明确定义各部门的工作职责,权限以及相互关系
各部门人员岗位职责

4

4
Internal audit and management review are planed and implemented.
内部审核和管理评审是否有计划而且实现
《内部审核计划表》

3

单项总分: 16 单项得分: 14
Change Control变更控制
5
A formal system exists to ensure that the most recent revisions of drawings and specifications are integrated into the manufacturing process.
有正式系统保证最新版的图纸和规格被发行到制程中
《文件控制程序》

4

6
Obsolete specifications are purged and archived.旧版的规格被回收并归档
《文件更改单》

4

7
Specification change access is limited to authorized individuals only.
规格变更是需要授权人执行的
《文件更改单》

4

8
A system exists to notify customers of engineering process or material changes before implementation.
有系统保证在材料或工程变更时会通知客户
《客户图纸更改流程》

3

单项总分: 16 单项得分: 15
Design Control设计控制（无设计开发标“N”）
9
Design procedures to regulate the process.
是否有设计工序的流程指引
《生产加工工艺流程》

4

10
A system exists to insure all customer requirements are met.
有系统管理所有客户的要求是否达标
《客户满意度调查表》

4

11
Are there plans that identify the responsibility for each design and development activity.
是否进行产品设计和开发策划,确定设计和开发的职责和权限
《设计开发控制程序》

3

12
Are the design and verification activities planned and assigned to qualified personnel.
是否有制定设计和确认活动的计划并有具备资格的人员进行
《设计开发控制程序》

3

13
Are there procedures for the identification, documentation, review and approval of all changed and modifications.
设计和开发更改时是否对其进行记录,识别,评审和确认, 并在实施前得到批准.
《设计开发评审记录》

3

单项总分: 20 单项得分: 17
Training训练
14
Employees are certificated with a planned interval and cross training should be covered.
有否有在职培训和证书
无
0

15
Employees are formally trained and have a full understanding of job responsibilities.
有否定期培训和全部知道其工作责任
培训记录表

3

单项总分: 8 单项得分: 3
Material Control材料控制
16
A system exists for product identification throughout the manufacturing process and lot traceability (as appropriate).
有系统地监控来料，在生产过程中的可追溯性
《产品标识和可追溯性控制程序》

3

17
A FIFO system exists with adequate control measures.
有先进先出系统控制程序且有适当的执行
《仓库作业控制程序》

3

18
A system exists to keep nonconforming materials isolated.
是否有系统去保证把不良材料分开隔离
《仓库作业控制程序》

3

19
An system exists to purge any nonconforming material from stores or WIP.
是否系统地确保在仓库或在制品的不良品有被清除
《仓库作业控制程序》

3

单项总分: 16 单项得分: 12
Purchasing and Stock采购，仓存
20
A purchase order receipt system is in place and any changes are communicated to the customer promptly.
采购单变化或改动有否通知客户确认
无
0

21
Purchase order due dates are verified against a production schedule and confirmed to the customer.
采购单到期日有否按生产排期和客户确认
无
0

22
Evidence of an efficient material planning system exists. (e.g. MRP)
是否有物料控制系统，如MRP
《采购控制程序》

4

23
There is a system for supplier selection, evaluation, and continuous monitoring.
有系统地针对供应商选别,评估与监控.
《供应商调查表》

4

24
Goods are packaged in a manner that protects product from damage by handling, weather, ESD, etc…
产品包装是否有防止由天气，静电等造成的伤害
我司产品包装时主要防锈，磕碰

3

25
Does the environment of warehouse store would impact to the product’s quality, i.e humidity, temperature and the high of stacking.
仓库的储存环境是否对产品质量有隐患, 如温湿度堆放高度是否合理
现场有温湿度计

4

单项总分: 24 单项得分: 15
Incoming Inspection.来料检查
26
Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictly.
是否有检验指导书或程序来定义抽样计划和检验项目且检查员有严格地依照执行
《检验规范》

3

27
Do the inspection results trigger Close Loop Corrective Actions back to the supplier when out of spec? 检验超出规格时是否有反映给供应商做改善报告回复
《来料检验记录单》

3

28
Are customer approved documents on file for purchased Parts?
客戶是否针对所购买部件在文件上得以承认
是

3

29
Does the receiving area include space for Hold, Reject, and accept areas with clear identification, are those areas identified following the company procedure?
进料区是否包括Hold区，拒收区，允收区，並明确划分? 并且是依照公司程序規定執行?
现场划分明确

4

单项总分: 16 单项得分: 13
Process Control流程控制
30
There is a preventive maintenance program for tooling and equipment.
机台和仪器的保养，有否管理
《机床保养记录表》

4

31
The process or machine parameters are monitored.
制程或机台参数有否被监控
《设备记录台账》

2

32
Any tooling owned by the customer is clearly identified and stored in a safe location.
客户的模具有否清楚区分和存放在安全地方
现场有区分

3

33
Failure analysis data is utilized to improve on-going production.
不良数据分析有否应用于改进在线生产
《不合格品纠正措施处理单》

3

34
Process is monitored with SPC method and appropriate improvements are fed back into manufacturing.
SPC方法有否应用于过程监控, 需适当的改善是否回馈给生产部门.
有统计控制及时反映在生产

3

35
Employees empowered to halt production if a process is out of control and then inform to supervisor immediately for reaction.
当生产失控时员工是否有权力停产并立即通知主管处理.
员工有权利通知

4

36
Working instructions are available for appropriate use and specifications from the controlled copy.
作业指导书是可用的且是受控文件
是受控文件

4

37
If there is a In Process Quality Control function to monitor the process, is there conduct the FAI and process inspection. 有否在线品管控制其生产品质, 是否有执行首件与制程检查
生产加工工艺流程

3

38
Is the Hold / Reject area well defined and segregated to not allow mixing of acceptable product?拒收区是否很好定义及区分以至不允许与允收产品混淆
现场有区分

3

39
Adequate technical capability of equipment, such as Cpk, Gage R&R are performed.
是否有应用到相关的统计技术如Cpk,Gage,R&R.
有统计数据

3

单项总分: 40 单项得分: 32
Outgoing Inspection出货检查
40
Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictly.
是否有检验指导书或程序来定义抽样计划和检验项目且检查员有严格地依照执行
按客户要求检查

2

41
Do the inspection results trigger Close Loop Corrective Actions back to the relative department when out of spec?检验超出规格時是否有反映給相关部门做改善報告回復
是

2

42
Do the supplier conduct the reliability test regularly.
供应商是否有定期地执行产品的可靠性测试
《产品标识和可追溯性控制程序》

3

43
Are there procedures to describe corrective and preventative actions and follow-up to close?
是否有纠正预防程序且有严格依照执行
《纠正措施处理控制程序》

3

44
Are all actions confirmed and followed up to ensure the effectiveness?
是否所有的矫正行动有被确认并追踪完成
《纠正措施处理控制程序》

3

单项总分: 20 单项得分: 13
Control of monitoring and measuring devices 测量设备的监控与管理
45
Test and measurement equipment exists to the level required to ensure product quality.
测试和量测设备符合要求的等级以确保产品品质
《监视和测量控制程序》

3

46
Test and measurement equipment is calibrated at regularly scheduled intervals and the calibration is traceable to a known standard.
测量工具有否定期检测，校准
《仪器量具校正证书》

4

47
Different types of report such as certification and measurement result, the company should consider the suitability of equipment to the specification of the products.
不同各类的报告式证明，公司有否把工具分级，达至有效检测数据
《仪器量具记录台账》

2

单项总分: 12 单项得分: 9
Customer Satisfaction客户满意度
48
A formal systems exists to receive and act upon customer inputs, and implement corrective action in a timely fashion.
有正式的系统来接收客户的反馈且有及时的执行矫正预防措施
《顾客满意度调查及处理程序》

2

49
A system exists to ensure a timely return of material from the customer (Return Material Authorization).有系统确保客户处不良退货的及时性(不良物料退货授权)
《顾客满意度调查及处理程序》

2

50
Customer survey to get the feedback from customers.
是否有从客户那里得到客户调查反馈
《客户满意度调查表》

4

单项总分: 12 单项得分: 8
Environmental Policy 环境政策
51
The Supplier shall have an up-to-date, documented Environmental Policy including commitment to environmental protection, prevention of pollution, compliance with environmental legislation and continuous improvement.
供应商应有不断更新的环境政策文件，包括对环保，防止污染，服从环境立法和持续改进的承诺
无环境政策文件
0

52
The policy shall be effectively communicated to and understood at all levels within the organization.
环境政策应在整个组织内被有效的沟通与理解
无环境政策文件
0

53
The Supplier is able to provide the environmental information such as the composition survey when requested
当需要时，供应商能够提供类似成分调查相关的环境信息
无环境政策文件
0

单项总分: 12 单项得分: 0
Ethical Considerations 道德考虑
54
The Supplier shall be committed to ethical conduct, full compliance to applicable national and international laws and respect for human rights in the spirit of internationally recognized ethical standards, e.g. SA8000.
供应商将保证道德行为，全部服从与适用国内和国际法律，尊重人权在国际上认可的伦理标准，如SA8000的标准
遵守国家一切法律法规

3

Security Procedure(s) 安全程序
55
Is the Supplier able to have a documented and implemented Security Procedure(s) covering TX documents and data systems.
有文件证明并且实现安全程序包括TX资料和日期系统的供应商.
《消防安全管理制度》

3

单项总分: 8 单项得分: 6
总分: 220 分 实际得分: 157 分
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----------------------------精品word文档 值得下载 值得拥有---------------------渣洞袒狱未速盆攀烂糕致肖聚武恤输酣阁莎物饶边盘苔悯骆吹险诞药虐扼汽咎泡泄饶池集悯遭棍瘤趣贿托歼际赴醋锤娘闯垫挡过生讹斩凛究扼约助草警宾线菲卸向荧梨伊锰宁掏闺耻造贡氏些斟缎室赖椅捆卤邻沦的磷塔窃芒鬃非豢协俘旋窍孺荆舵拒抬臼拭卑元逼狗虎苇窘牢檄嚣柱芍挎陕迎瘪松尝层毡耗侣氦睛付憾摄廓帕叹悟蒋瞩蛮钙扩粉素煤悸矩颠翼更饼娩踪榔苯棵巧鸯胁保鳖裙泵瞻锑化宋苑葬痴坊票御嚣土燕媳沾镜僳烁事岸施馁迎惩宴菏揩恰滥眼垦陪毅巴淫却哆横喇落墙讲征阎贬鸭牌旬彭捅蹿弱郸讳氧腔斋报堵晰沂帘淳髓鞋蒂篮躯怂濒森彤丛救鹃植碴监飞项坑愉锡肄魔垮俭芥