vmihub管理教材(供应商库存.pptx

按一下以編輯母片標題樣式,按一下以編輯母片,第二層,第三層,第四層,第五層,*,VMI-What is it?,Vendor Managed Inventory,供應商管理庫存,Supplier共享客戶存貨數據,Supplier負責維持客戶要求之存貨水平,2 Hours 車程 之內,No Customs issue,Vendor Managed Inventory(VMI)-APICs dictionary 9th edition,Suppliers,存貨,非保稅,factories,存貨,保稅 factories,存貨,Resellers&,Customers,Accessories&Monitors,傳 統 產 銷 模 式,物料,物料,TIO,TIO,TIO,Suppliers,VMI HUB,非保稅,factories,保稅 factories,Resellers&,Customers,Accessories&Monitors,VMI 產 銷 模 式,Accessories,&Monitors,物料,物料,TIO,無存貨,TIO,無存貨,JIT&VMI HUB,JIT HUB,(Just In Time),VMI HUB,(Vendor Managed Inventory),物權和風險,供應商,供應商,HUB 管理,客戶,指定的第三方物流,供應商,或客戶指定的第三方物流,庫存水準,Forecast 量,Forecast量+Buffer量,呆滯庫存責任,通用品供應商,定制品客戶,通用品供應商,定制品客戶,BILLIN INV 開立,HUB發貨後開立,客戶取用後開立,HUB物流,VMI HUB 運作流程,供應商,FOXCONN,各BU,收貨,IQC,入庫,保管,VMI HUB,棟貨,分貨,集貨,物流加工,盤點,統計分析,依據配送日報表 INVOICE FOXCONN,日報表,日報表,依據MIN/MAX,補貨運送,依據MPS制訂每周存貨MIN/MAX,配送,依據工單訂貨,PULL SIGNAL,BLANKET P/O,13 WEEKS MPS FORECAST,VMI,是策略優勢並成為核心競爭力,Suppliers are selected not only for their Products,but also on their capacity to support VMI.,VMI helps to optimize partnerships with our key Suppliers,(increased level of engagement),VMI is the process that bridges the actual demand from our,Customers to the Supplier,為何執行 VMI,VMI Hub 改變採購計畫從 Push to Pull,The Target is:,Increase BTO/CTO Capability by ensuring 100%availability,Ensure compatibility with the inbound supply chain,Share with the Vendor the Actual Information of Demand.,.to follow the market trends(upside,downside),Consolidate the physical flow through the HUB,Increase Supply Chain visibility,Increase Manageability:standard process across BUs,Optimize demand/supply management,VMI Terms&Conditions,Non binding forecast:,每周會有一個non-binding forecast 下給供應商,作x周/月,預測.,這個forecast 實際就是各BU 需要從Hub 運出的貨量.,但是forecast 僅做參考,而非承諾,-Flexibility Rules:,Upside and Downside flexibilities are negotiated with the supplier.The flexibility applies on the number of units to be pulled from the Hub.,Blanket Purchase Order:,每月的最后一周,Blanket PO 都將由採購下給各供應商.,一張BPO 包含數量、價格和有效期.,Availability optimization:,供應商應當保證及時供貨.,供應商必須根據forecast 庫存變化以及實際需求及時補貨.,由於供應商庫存小於需求量而導致實際物料需求滿足不,了時,稱為Hub Down.,當出現Hub Down 時,Hub 會向供應商收取一定金額的,罰金.金額為每天/周所缺貨價值的a%.,Suppliers are selected not only for their Products,but also on their capacity to support VMI.,BILLIN INV 開立,shipped:DDU Hub,保稅 factories,Forecast量+Buffer量,(increased level of engagement),Customs Clearance Procedures.,月需求預估未來3個月的需求(每月更新).,21:58:5021:58:5021:5810/25/2022 9:58:50 PM,必要時覆蓋詳細記錄數據.,執行 Ts&Cs 談判.,Increase Supply Chain visibility,Fire Hydrant,fire extinguisher system,automatic sprinkler,核準運費及Hub 費用.,保稅 factories,VMI data management,Forecast:,月需求預估未來3個月的需求(每月,更,新).,周需求預估未來13個星期.(每周更新).,日需求預估未來2周需求(每日更新).,Replenishment:,供應商必須計算補貨數量來保證,Hub,庫存需求.,計算應考慮以下因素:,*,Forecasts,*,交貨,Lead time,*,月、日消耗量.,*機動條款,Logistics:,交易方式均為,DDU Hub.,卸貨及儲存費用,以及處理過程中的風險均由供應商承擔,.,交貨費用:物料成本+運費+Hub 服務費.,所有,Hub,管理費用(進出貨運作,存貨及送貨等)由供應商承擔.,快遞:,如超出彈性合約所規定的數量,多余運費由,foxconn,承擔.,如發現缺貨,則運費由供應商承擔,.,Inventory ownership:,物料運出Hub之前,所有存庫物料權仍在供應商.,供應商要及時補貨以保證庫存充足.,New Product management,與供應商溝通 New Product,下PO 給供應商;,供應商確認收到 PO,回復ETA 給Hub.,shipped:,DDU Hub,Ramp-up Management:,目標:需求突增時保證供應需求突增量=使庫存充裕,並能及時補貨.,How:Supplier to plan shipments of the 4 first months,折中措施:供應商起始庫存應當3 WOS 於日常生產用量.,Hub Management:,確定所有料號均鍵入系統.,通知Hub 預定儲位.,Have a close follow up,and Be proactive,End Of Life management,Frozen demand:,在最後需求月 之前 個月,停止下月 forecast.,客戶指示EOL數據.,客戶正式聲明此產品已到EOL 時期.,凍結forecast 第一天就通知供應商即時庫存.,Left-to-ship quantity:,Supplier calculates the left to ship quantity as of beginning of the,EOL period:,Left to ship=,+EOL demand,(3 months),-Inventory,(hub+,RMA),-,In transit,(as of first date of the EOL period),Rules of the Game,只有兩條標準衡量供應商的表現:,Hub Down(,庫存不足),登錄 VMI Hub 網站數據的準確性.,這兩條標準用以評估表現,並且會影響市場佔有率及,未來的產品回鐀率.,VMI Roles and Responsibilities-Forecast,BUs:,提供每月需求 forecast,確保forecast 在Hub 系統中的準確性和時效性.,Use business share to communicate suppliers.,-,Define business share%,Supplier:,確保數據在,VMI,系統中的準確性和時效性.,提供Volume forecast 給Hub.,Hub:,保證隨時有倉位提供給各個供應商.,為供應商學習,VMI,系統提供培訓.,VMI Roles and Responsibilities,Inventory Data,Hub:,把更新的庫存數據上傳到VMI 網頁(即時或隔夜),必要時覆蓋詳細記錄數據.,批準供應商定義的庫存警戒線.,如果供應商過失引起庫存不足要提供此報告給供應商和GSP.,根據實際情形 report to GSP 商定供應商懲罰措施.,GSP:,提供聯繫制造商料號、FOXCONN 料號等迅息給供應商,和Hub.,VMI Roles and Responsibilities,Inventory Data(cont.),Supplier:,提供符合當地法律規定的精確貨物文件資料.,熟悉,Hub,運作流程及系統,確信滿意,Hub,對貨物的掌,控和庫存管理.,定義庫存警戒水平.,當庫存量小於警戒水平時,通知GSP,Hub立即補救措施.,Hub:,確保Hub 系統網頁的庫存迅息準確、及時.,盡快標出不準確的數據或項目如數量等,以避免日常操作中的 損失.,VMI Roles and Responsibilities,Performance Reporting,Hub:,對供應商的表現每月作出評報,Hub Down 或者 ETA 可信度,每月提供庫存變動給供應商和FOXCONN.,GS P:,平衡過去,performance data within evaluation process,必要時進行強制手段.,Supplier:,維護供應商Scoreboard,及時溝通並找出解決方式.,VMI Roles and Responsibilities,Terms and Conditions Negotiations,BUs:,提供,input,給,GSP,有關,BU requirements for supplier terms and,conditions.,參與供應商的選擇.,核準運費及,Hub,費用.,_,與,GSP,溝通需求.,行使,BU,的責任,.,Supplier:,與VMI,Hub商談 Hubs Ts 和 Cs.,確保100%地供貨,.,Hub:,與供應商合作制定,MOU,和簽定合同,加入,VMI.,執行,Ts&Cs,談判,.,VMI Roles and Responsibilities,Terms and Conditions Negotiations(cont.),GSP:,選擇最好的供應商.,平衡各事業處需求.,與BUs 合作制定相應的供應鏈模式.,制定FOXCONN/供應商合同.,為供應商和BUs 提供溝通的機會.,為Hub 提供一些標準給供應商,如棧板規格限制等.,通過溝通或Ts&Cs 訊流及時更新數據.,管理責任:,會總BUs 需求與供應商談判.,Be the escalation point,VMI Roles and Responsibilities-,VMI supplier relationships,GSP:,介紹供應商給Hub.,幫助並確保BUs 順利地將收、發貨任務轉移到Hub.,建立Blanket PO 操作流程.,與供應商合作與VMI 溝通,提供初始資料.並安排BUs.供應商和Hub 初次,接觸.,Supplier:,學習VMI 操作流程.,Hub:,為供應商提供,VMI,作業文件.,根據供應商要求提供,Hub,服務.,介紹VMI 操作流程給供應商.,VMI Roles and Responsibilities-,Warehousing,GSP:,為特殊供應商/貨物提供倉儲的技術參數.,提供指導方針和檢查,以確保,Hub,達到安全標準.,提出那些物料要高度保護.,Supplier:,給出指導方針並,檢查倉庫環境以便其達到供應商的安全要求.,Hub:,提供安全的倉儲環境.,執行收貨、存貨、發貨,.,提供安全的倉儲環境.,2022/10/26 7:40:1807:40:1826 October 2022,Resellers&,Be the escalation point,了時,稱為Hub Down.,周需求預估未來13個星期.,846(Inventory Inquiry),交貨費用:物料成本+運費+Hub 服務費.,13、知人者智，自知者明。,VMI-HUB Function Module,必要時覆蓋詳細記錄數據.,830 (Forecast),13、不知香积寺，数里入云峰。,(Moving Accident),把更新的庫存數據上傳到VMI 網頁(即時或隔夜),856(Delivery Advice),VMI Roles and Responsibilities 異常管理,GSP:,處理異常(短缺、需求突增/減),返工,NPI 和 EOL.,Supplier:,確保供貨,補貨,提供具體運輸訊息給Hub.,處理報關關稅等.,Hub:,幫助,BUs,和供應商及時溝通.,反應迅速以確保庫存量100%精確.,Czech Republic -July 2000,Houston,USA -May 2001,Fullerton,USA -June 2001,Long Hua,China -March 2002,VMI Hub Set Up,IQC:150 SM,Receiving:180 SM Despatch,:180,SM,Racking,:500,SM,Pallet:1640 SM RMA,:133,SM,Non-Bonded,:217,SM,Total:3000 SM,26,VMI HUB Layout-Phase III,27,VMI Hub is restricted area,only authorized personnel,allowed to enter the cage area.,VMI Hub operators shall always wear badge with,picture identification.,Cage door shall remain closed at all time other than,operation time.,VMI Hub operation supervisor shall be responsible for,opening and closing the cage door.,Security Policy,28,Employee background check.,Fixed cameras for 24 hours non-stop recording installed at,the VMI Hub,all the data will be kept for 3 months.,Cameras are connected to security office for monitoring,daily operation.,24 hours patrol by security guards.,Fire Hydrant,fire extinguisher system,automatic sprinkler,system on site.,Security policy contd,Building,Equipment/Machinery Policy.,Employee Fidelity Policy.(Theft),Third Party Liability Policy.,(Fire,Explosion,Strike,Commotionetc.),Cargo Transportation Policy.(Moving Accident),Employee Liability Policy.,(Neglegence,Misconduct),Insurance Policy,Receiving,1.Notice,2.Receiving,3.Receiving By Bin,4.Dynamic Receiving,5.External Receiving,6.Qc Inspection,7.Receiving Report,Shipping,1.Notice,2.Prepare Material,3.Shipping,4,.Quick Shipping,5,.Ship out,6.Shipping Report,Warehouse,1.Transfer Bin,2.Physical Count,3.Recycle Count,4.Split Repack Pallet,5.Warehouse Report,Special Operation,1.Re-Assign Customer,2.Return from Customer,3.Return to Vendor,4.Back to Bin,5.Undo Operation,6.Report Reprint,VMI-HUB,Operation,System,EDI,FTP,XML,E-Mail,B2B Module,Customer,Query,Vendor,Query&Input,HUB Admin,Query,3PL,Inventory Query,WEB,Module,VMI-HUB Function Module,Inventory,Delivery,Billing,Management,856(Advance Shipping Notice),861(Receiving Advice),862(Delivery Notice),861(Delivery Response),867(Delivery Response),846(Inventory Inquiry),VMI Hub,Vendor,Customer,846(Inventory Inquiry),856(Delivery Advice),EDI Message Flow(Pulled by Customers),830 (Forecast),830 (Forecast),VMI Hub Operation procedures,Goods Receiving Procedures.,Goods Despatch Procedures.,Goods&Space Forecast Procedures.,IQC Procedures.,RMA Procedures.,Transfer Procedures.,Cycle Count Procedures.,Abnormal Control Procedures.,Inventory Query Procedures.,Customs Clearance Procedures.,Billing Procedures.,Some Vendors in VMI HUB,THANK YOU,WELCOME TO JOIN VMI HUB,9,、静夜四无邻，荒居旧业贫。,10月-26,10月-26,Saturday,October 3,2026,10,、雨中黄叶树，灯下白头人。,07:21:01,07:21:01,07:21,10/3/2026 7:21:01 AM,11,、以我独沈久，愧君相见频。,10月-26,07:21:01,07:21,Oct-26,03-Oct-26,12,、故人江海别，几度隔山川。,07:21:01,07:21:01,07:21,Saturday,October 3,2026,13,、乍见翻疑梦，相悲各问年。,10月-26,10月-26,07:21:01,07:21:01,October 3,2026,14,、他乡生白发，旧国见青山。,03 十月 2026,7:21:01 上午,07:21:01,10月-26,15,、比不了得就不比，得不到的就不要。,。,十月 26,7:21 上午,10月-26,07:21,October 3,2026,16,、行动出成果，工作出财富。,2026/10/3 7:21:01,07:21:01,03 October 2026,17,、做前，能够环视四周；做时，你只能或者最好沿着以脚为起点的射线向前。,7:21:01 上午,7:21 上午,07:21:01,10月-26,9,、没有失败，只有暂时停止成功！。,10月-26,10月-26,Saturday,October 3,2026,10,、很多事情努力了未必有结果，但是不努力却什么改变也没有。,07:21:01,07:21:01,07:21,10/3/2026 7:21:01 AM,11,、成功就是日复一日那一点点小小努力的积累。,10月-26,07:21:01,07:21,Oct-26,03-Oct-26,12,、世间成事，不求其绝对圆满，留一份不足，可得无限完美。,07:21:01,07:21:01,07:21,Saturday,October 3,2026,13,、不知香积寺，数里入云峰。,10月-26,10月-26,07:21:01,07:21:01,October 3,2026,14,、意志坚强的人能把世界放在手中像泥块一样任意揉捏。,03 十月 2026,7:21:01 上午,07:21:01,10月-26,15,、楚塞三湘接，荆门九派通。,。,十月 26,7:21 上午,10月-26,07:21,October 3,2026,16,、少年十五二十时，步行夺得胡马骑。,2026/10/3 7:21:01,07:21:01,03 October 2026,17,、空山新雨后，天气晚来秋。,7:21:01 上午,7:21 上午,07:21:01,10月-26,9,、杨柳散和风，青山澹吾虑。,10月-26,10月-26,Saturday,October 3,2026,10,、阅读一切好书如同和过去最杰出的人谈话。,07:21:01,07:21:01,07:21,10/3/2026 7:21:01 AM,11,、越是没有本领的就越加自命不凡。,10月-26,07:21:01,07:21,Oct-26,03-Oct-26,12,、越是无能的人，越喜欢挑剔别人的错儿。,07:21:01,07:21:01,07:21,Saturday,October 3,2026,13,、知人者智，自知者明。胜人者有力，自胜者强。,10月-26,10月-26,07:21:01,07:21:01,October 3,2026,14,、意志坚强的人能把世界放在手中像泥块一样任意揉捏。,03 十月 2026,7:21:01 上午,07:21:01,10月-26,15,、最具挑战性的挑战莫过于提升自我。,十月 26,7:21 上午,10月-26,07:21,October 3,2026,16,、业余生活要有意义，不要越轨。,2026/10/3 7:21:01,07:21:01,03 October 2026,17,、一个人即使已登上顶峰，也仍要自强不息。,7:21:01 上午,7:21 上午,07:21:01,10月-26,MOMODA POWERPOINT,Lorem ipsum dolor sit amet,consectetur adipiscing elit.Fusce id urna blandit,eleifend nulla ac,fringilla purus.Nulla iaculis tempor felis ut cursus.,感谢您的下载观看,专家告诉,