ProductionPlanningandControl.docx

September 23
English
SAP AG
Neurottstr. 16 69190 Walldorf
Germany
Production Planning and Controlling (J06)
Building Block Configuration Guide

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Contents
J06 Production Planning and Controlling: Configuration .G.ui.d.e
1 Purpose
2 Preparation
Prerequisites
Uploading the Configuration Ro.l.e.
3 Configuration
Sales and Operation Planning
Set Planning Plant for SOP
Material Requirements Planning
Define MRP Controller
Special Procurement Type
Planning Horizon for Pla.n.t
Carry Out Overall Maintenance of Plant Parameters
Carry Out Overall Maintenance of MRP Groups
Define Availability of Stock
Define Rescheduling Check
Define Error Processing in Planning Run
Define Range of Coverage
Storage Cost percentage / Check Lot Sizing Procedure 21
Define External Procuremen.t
Define Line Item Number
Define BOM and Routing Selection
Conversion Planned Order-〉Prod Order
Number of Planned Order
Item Number of Order Type
Activate MRP and Set Up Planning File
Define Receipt Elements for Receipt Days' Supply
Define Scheduling Parameters for Planned Orders
Shop Floor Control
Define Routing Selection .ID
Define Standard Values Parameters
Define Standard Value key
Determine Person Responsible
Define Formulas for Work centers
Define Control Key.
Define Scheduling Margin Key
Define Reasons for Variances
J06 Production Planning and Controlling: Configuration Guide
1 Purpose
The purpose of this document is to describe the general configuration steps required to manually set up the configuration within the system landscape that has already been installed using the corresponding installation or configuration guides for installation.
The BuildingBlock Configuration Guidedescribes how to set up the configuration of a building block manually, without the support of automated configuration tools. If you want to use BC Sets, LSMW, ECATT and CATT procedures for an automated installation process, refer toButihleding Block Installation Guiodfe this building block
2 Preparation
2.1 Prerequisites
List dependencies with other building blocks and describe the general prerequisites that you have to fulfill to install this building block. Do not repeat preparation settings already described in other building block guides.
2.2 Uploading the Configuration Role
Use
Before you start with the configuration according to the manual procedures described in this Configuration Guide, you can upload tchoenfiguration roleand assign it to your user.
This building block provides a configuration role for each SAP component that is involved in its configuration, such as SAP APO; SAP R/3, or SAP CRM. The configuration role enables you to comfortably access all transactions required for the configuration from the relevant system. The following roles are available:
Technical name
Description
File name for upload
/SMB12/J06_01I
J06 Production Planning

Procedure
For details how to upload the configuration roles to the system and how to work with the roles please refer to the documenEtssential Informati.on
3 Configuration
3.1 Sales and Operation Planning
3.1.1 Set Planning Plant for SOP
Use
Procedure
1. To carry out the activity, choose one of the following navigation options:
SAP <System>
Role Menu
User menuJ06 Production Planning Installation
/SMB12/S3_J06_01 - Sales & Operations Planning (SOP)
Transaction Code
SPRO
IMG Menu
Production Sales & Operation Planning (SOP) Master Data Set Planning Plant for SOP Maintain SOP Planning Plant

2. On the screen, choose thNew Entries button.
3. Make the following entries:
Plnt
Plnt
BP01
X
BP02
X
BP03
X
BP0X
X

4. Choose Save .
5. Choose Back.
3. 2 Material Requirements Planning
3.2.1 Define MRP Controller
Use
Procedure
1. To carry out the activity, choose one of the following navigation options:
SAP <System>
Role Menu
User menuJ06 Production Planning Installation
/SMB12/S4-J06-01 - Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
ProductionMaterial Requirements Planning Master Data

Define MRP Controllers

2. On the Change View “MRP Controllers : Overview screen, choose thNew Entries button.
3. Make the following entries:
Plnt
MRPCn
Name 1
Name
BP01
工厂BP01
1
MRP控制者
BP01
工厂BP01
Y01
MRP控制者-成品
BP01
工厂BP01
Y02
MRP控制者-其他
BP02
工厂BP02
1
MRP控制者
BP02
工厂BP02
Y01
MRP控制者-成品
BP02
工厂BP02
Y02
MRP控制者-其他
BP03
工厂BP03
1
MRP控制者
BP03
工厂BP03
Y01
MRP控制者-成品
BP03
工厂BP03
Y02
MRP控制者-其他
BP0X
工厂BP0X
1
MRP控制者
BP0X
工厂BP0X
Y01
MRP控制者-成品
BP0X
工厂BP0X
Y02
MRP控制者-其他

4. Choose Save .
5. Choose Back.
3.2.2 Special Procurement Type
Use
Procedure
1. To carry out the activity, choose one of the following navigation options:
SAP <System>
Role Menu
User menuJ06 Production Planning Installation
/SMB12/S4-J06-01 - Material Requirement Planning (MRP)
Transaction Code
SPRO
IMG Menu
Production Material Requirements Planning Master Data Define Special Procurement Type

2.
3.
On the screen, choose thNew Entries button.
SP type
Long Text EN
Long Text Proc
ZHtype
Sp.pr oc.
Plnt
Direct Phant produ om ctn item
Make the following entries:
Plnt

BP01
BP01
BP01
BP01
BP01
BP01
BP01
BP01
BP01
BP01
BP02
BP02
BP02
BP02
BP02
BP02
BP02
BP02
BP02
10
BP

BP外部采
购-寄售
F
2

Consignment
20
BP
External procurement
BP外部采
购
F
0

30
BP
Subcontracting
BP外部采
购-分包
F
3

40
BP
Stk transf (proc.fr alter.plar
BP库存转 换来自可选 刃厂的产品）
F
7
BP02

45
BP
Stk transf fr plant to MRP are
BP库存从
MRP范围
F
7
BP02

50
BP
Phantom assembly
BP虚无装 配
E
E

X
52
BP
Direct prodn / collective orde
BP直接生
产/收集订单
E
E

X

60
BP
Phantom in planning
BP虚拟方
案
E
E

70
BP
Withdrawal from alternative pl
BP从替代
工厂领料
E
E

80
BP
Production in alternative plan
BP在替代
工厂生产
E
P
BP02

10
BP
Consignment
BP外部采
购-寄售
F
2

20
BP
External procurement
BP外部采
购
F
0

30
BP
Subcontracting
BP外部采
购-分包
F
3

40
BP
Stk transf (proc.fr alter.plan
BP库存转 换来自可选 用厂的产品）
F
7
BP01

45
BP
Stk transf fr plant to MRP are
BP库存从
MRP范围
F
7
BP01

50
BP
Phantom assembly
BP虚无装 配
E
E

X
52
BP
Direct prodn / collective orde
BP直接生
产/收集订单
E
E

X

60
BP
Phantom in planning
BP虚拟方
案
E
E

70
BP
Withdrawal from alternative pl
ait从替代
E
E

BP02
80
BP Production in alternative plan
工厂领料
P
BP01

BP在替代
工厂生产
BP外部采
E
BP03
10
BP Consignment
购-寄售
BP外部采
F
2

BP03
20
BP External procurement
购
BP外部采
F
0

BP03
30
BP Subcontracting
购-分包
BP库存转
换来自可选
F
3

BP03
40
BP Stk transf (proc.fr alter.plar
刃厂的产品）
BP库存从
工厂到
F
7
BP01

BP03
45
BP Stk transf fr plant to MRP are
MRP范围
BP虚无装
F
7
BP01

BP03
50
BP Phantom assembly
配
BP直接生
E
E

X
BP03
52
BP Direct prodn / collective orde
产/收集订单
BP虚拟方
E
E

X
BP03
60
BP Phantom in planning
案
BP从替代
E
E

BP03
70
BP Withdrawal from alternative pl
工厂领料
BP在替代
E
E

BP03
80
BP Production in alternative plan
工厂生产
E
P
BP01

4. Choose Save .
5. Choose Back.
3.2.3 Planning Horizon for Plant
Use
Procedure
1. To carry out the activity, choose one of the following navigation options:
SAP <System>
Role Menu
User menuJ06 Production Planning Installation
/SMB12/S4_J06_01 - Material Requirement Planning (MRP)
Transaction Code
OMDX
IMG Menu
Production Material Requirements Planning Planning MRP Calculation Define Planning Horizon Plant

5. Choose Back.

3.2.4 Carry Out Overall Maintenance of Plant Parameters
Use
Procedure
1. To carry out the activity, choose one of the following navigation options:
SAP <System>
Role Menu
User menu /SMB12/S4一
J06 Production Planning Installation J06_01 - Material Requirement Planning (MRP)
Transaction Code
OPPQ
IMG Menu
Production
Parameters
Parameters
Material Requirements Planning Plant Carry Out Overall Maintenance of Plant Maintain

2. On the screen, choose thNew Entries button.
3. Make the following entries:
Plnt
MRPCn
Name
BP01
1
Disponent
BP02
1
Disponent
BP03
1
Disponent

4. Choose Save .
5. On the screen, choose theNew Entries button.
6. Make the following entries:
Plnt
FrmPO

OrdIt
Resch
Tval.
TolVa
PlHor
NR
NR
ItPRq
NR
NR
ISTRe
BP01
X
X
X
1
02
02
1
01
01
010
01
01
01
BP02
X
X
X
1
02
02
1
01
01
010
01
01
01
BP03
X
X
X
1
02
02
1
01
01
010
01
01
01

SMRPG
MPOP
PlOrd
Fr.
SelID
D
W
M
P

1
050
5
1
01
X
X
X

1
050
5
1
01
X
X
X

1
050
5
1
01
X
X
X

PrOrd
SOb
DPr
C
*
A
M
T
QMInL
B
A
X
X
3
E
U
U
X
X
X
X
D
X
X
3
E
U
U
X
X
X
X
D
X
X
3
E
U
U
X
X
X
X
D

ChR
Type
SNot.
ChR
L
P
S
Q
PP
YB03
X
BO

X
X
X
PP
YB03
X
BO

X
X
X
PP
YB03
X
BO

X
X
X

P
P
R
NR
OTyp
Simulative planned orders
X
X
X
01
YB02
01
X
X
X
01
YB02
01
X
X
X
01
YB02
01

Promotion period
No.rangeTot. reqs
Include restricted- use stock
0
01
X
0
01
X
0
01
X

APOrd

E
L

O

7. Choose Save .
8. On the screen, choose thNew Entries button.
9. Make the following entries:
Plnt
SMKey

Float after pro.
FloatBefProd.
Release period
BP01
0
0
0
0
0
BP01
1
010
1
2
5
BP02
0
0
0
0
0
BP02
1
010
1
2
5
BP03
0
0
0
0
0

10. Choose Save .
11. On the screen, choose thNew Entries button.
12. Make the following entries:
Plnt
SPT
R
Sp.proc.
Plnt
Direct productn
Phantom item
BP01
10
F
2

BP01
20
F
0

BP01
30
F
3

BP01
40
F
7

BP01
45
F
7
BP01

BP01
50
E
E

X
BP01
52
E
E

X

BP01
60
E
E

BP01
70
E
E

BP01
80
E
P

BP02
10
F
2

BP02
20
F
0

BP02
30
F
3

BP02
40
F
7

BP02
45
F
7
BP02

BP02
50
E
E

X
BP02
52
E
E

X

BP02
60
E
E

BP02
70
E
E

BP02
80
E
P

BP03
10
F
2

BP03
20
F
0

BP03
30
F
3

BP03
40
F
7

BP03
45
F
7
BP03

BP03
50
E
E

X
BP03
52
E
E

X

BP03
60
E
E

BP03
70
E
E

13. Choose Save .
14. On the screen, choose thNew Entries button.
15. Make the following entries:
Plnt
SPT
Long Text
BP01
10
Consignment
BP01
20
External procurement
BP01
30
Subcontracting
BP01
40
Stock transfer (proc.from alter.plant)
BP01
45
Stock transfer from plant to MRP area
BP01
50
Phantom assembly
BP01
52
Direct production / collective order
BP01
60
Phantom in planning
BP01
70
Withdrawal from alternative plant
BP01
80
Production in alternative plant
BP02
10
Consignment
BP02
20
External procurement
BP02
30
Subcontracting
BP02
40
Stock transfer (proc.from alter.plant)
BP02
45
Stock transfer from plant to MRP area
BP02
50
Phantom assembly
BP02
52
Direct production / collective order
BP02
60
Phantom in planning
BP02
70
Withdrawal from alternative plant
BP02
80
Production in alternative plant
BP03
10
Consignment
BP03
20
External procurement
BP03
30
Subcontracting
BP03
40
Stock transfer (proc.from alter.plant)
BP03
45
Stock transfer from plant to MRP area

BP03
50
Phantom assembly
BP03
52
Direct production / collective order
BP03
60
Phantom in planning
BP03
70
Withdrawal from alternative plant
BP03
80
Production in alternative plant

16. Choose Save .
17. On the screen, choose thNew Entries button.
18. Make the follo