FLS筒体扫描仪硬件安装手册.pdf

FLS AutomationA member of the FLSmidth groupAInstallation ManualHardware Installation Manual硬件安装手册FLS Automation A/S H0ffdingsvej 77 DK-2500 Valby Copenhagen Denmark+45 36 18 27 00Fax:[phone]Printing History:Version|SdrV7$Revision:2$Last modified$Modtime:11/18/01 10:05a$AuthorLast modified by$Author:Cl$Name of Word File$Workfile:CemNtechHWInst.doc$Index Range0-1000Disclaimer:Information in this document is subject to change without notice and does not represent a commitment on the part of FLS Automation A/S.The present documentation from FLS Automation A/S is subject to the content of the ordered,confirmed and supplied system configuration.Options specified and described in the FLS Automation A/S documentation as part of the general description but initially neither ordered by the customer nor confirmed by the seller-will not commit the supplier to any further and future supply and/or installation.FLS Automation A/S assumes no responsibility for any errors that may appear in this document.Copyright FLS Automation A/S.All rights reserved.Contents 目录1 Introduction.3介绍2 Pre-installation information.4预安装信息3 Installation of CemScannerA,tec,7.15Cem Scan n er 加11 安装4.Installation of LRM and KPE.26轮带漂移装置(LRM)和窑位置编码器(KPE)5.Specifications.38性能Installation Manual Hardware Installation ManualContents 目录 i1 Introduction 介绍1 Introduction介绍The scope of this manual is to give information for the evaluation of the optimal position of the CemScarme产 cabinet and hence,obtain the best measuring accuracy of the CemScarme产劭 System.本手册介绍如何确定CemScanne1M位置以获取CemScanne】Me.柜安装最佳位置。”All considerations given below for positioning the scanner cabinet are for guidance only.Local conditions may be so,that special measures has to be taken,when positioning tfie scanner cabinet 以下所列事项用于扫描仪布置仅供指导，定位时依具体情况确定。Further,details are given on how to install the CemScannerrec/z System and the LRM System.此外，详细介绍如何安装CemScaimeiM系统和轮带漂移装置(LRM)0For details about tfie use of tfie system and hardware involved in the system,refer to below mentioned manuals,which are delivered with the system:欲知本系统使用和硬件详情，请参见以下手册：ForECS computer systems:-FLS/SDR Installation manual-FLS-ECS System,RefraControl,Reference manual.-FLS-ECS System,Hardware Manual.用于ECS系统：FLS/SDR安装手册FLS-ECS,RefraControl 参考手册FLS-ECS硬件手册For CemScanne 严叫-CemScanneirec/z System,CemScannerrec/z,Operators Handbook-CemScanner System,CemMicro-II,Hardware Manual-CemScanneirec/z,RefraControl,Reference manual用于 CemScanneCeCemScanne/系统操作手册CemScanne”Te CemMicro-n硬件手册CemScanne/Te,RefraControl参考手册For line scanner(dependent on type):-AGEMA,Thermoprofile 6 AGEMA,Instruction Manual.Installation Manual Hardware Installation Manual硬件安装手册-AGEMA,Thermoprofile 7,Instruction Manual.-Gesotec TMC8,Instruction Manual用于线性扫描仪(依据型号)AGEMA,Thernioprofile 6 说明书AGEMA,Thermoprofile 7 说明书Gesotec TMC8 说明书2 Pre-installation information2预安装信息2.1 System description2.1系统说明All bodies emit nfrared Radiation(IR).The higher the temperature of the body is,the higher is the infrared radiation emitted.任何物体均有红外辐射(IR)。其温度越高辐射越强。The CemScannerrec/z System woifcs on measuring the infrared radiation emitted from the rotary kiln,by means of an infrared line scanner本系统通过红外线性扫描仪测量回转窑红外线热辐射。The radiation from the kiln shell is measured by rotating a mirror and lenses system in the line scanner and focussing it on an infrared detector In this way the temperature along a line of the kiln is measured sequentially.As tfie notational speed of the mirror is much higher(150-1200 times)than that of tfie kiln,this line can be considered a straight line.由窑胴体来的辐射通过线性扫描仪内的透镜并聚焦红外探测仪来检测的。窑线上温度依次得到测 量，镜子旋转速度高于窑转速(150-1200倍)，因此扫描线可认是条直线.An advanced processing system with distributed intelligence based on a LONworks netwoifc,the CemMicix)-II,constitutes the back bone of the system.本系统为先进的数据处理系统，LONworks网络、CemMicro-II构成本系统骨架。The SFI(Scanner Front-end Interface)receives the temperature measurements from the scanner head and tfie kiln position from the KPE(K_iln Position Encoder),as well as kiln and tyres rotational pulses.扫描仪前后端接口(SFI)接收来自扫描头器温度信号、窑位置编码器(KPE)窑位置信号和窑及 轮带脉冲信号。The analog signal from the line scanner is converted into digital information in the CemMicro-II system.来自线性扫描仪模拟信号在CemMicr。-II系统中转化为数字信号。“The LRM(l_ive Ring Migration)system consist of a proximity switch placed at each tyre,where measurement of tfie slip is desired.The KPE count is read at the time,when the kiln or fyre switch is turned ON.Using the KPE count for each revolution of kiln and tyre and taking the kiln diameter at the tyre in account,the slip is calculated.Alternatively,the time between two consecutive pulses from a tyre switch is measured and by comparing this time to the kiln notational time and inserting the kiln diameter at the tyre,the system can calculate the slip.4 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册轮带漂移装置(LRM)由置于窑轮带的接近开关构成，用于测量轮带滑动。当窑及轮带开关置于 ON处，KPE记数时刻进行。用窑及轮带每圈的KPE记数并考虑轮带处的窑直径，即可算出轮带 滑动量。或者将来自窑轮带两个连续脉冲的时间间隔与窑旋转时间并考虑轮带处的窑直径，也能 算出轮带滑动量。The proximity switches are connected to the CemMicro-n/KPE and the pulse signals are transmitted to the host computer on the LON works network cable.接近开关与CemMicro-n/KPE相连，脉冲信号通过LONworks网线传送至主机。From the SFI,the kiln tempemturcs are sent to the host computer via an optic fibre transmission line for presentation to the operators on a colour terminal.窑温度通过SFI、光纤传输线送至操作员所监控的计算机上。Figure 2.1.1 shows the principle and configuration of the FLS CemScannerrec/z/LRM system.图2.L1史密斯CemScanneP7的轮带漂移系统(LRM)”The CemScanneC may consist of more than one scanner on one kiln and/or can supervise several kilns,see fig,1.#.However;for simplicity,a single kiln with a single scanner is explained in tfie following.CemScanneic”用一个或多个扫描仪来监测一个或多个窑，见图1。为方便起见，以下以一个窑用一个扫描仪来说明。Installation Manual Hardware Installation Manual硬件安装手册2.2 SFI cabinet configuration2.2SFI柜配置The line scanner is mounted in a stainless steel cabinet,which also holds the CemMicro-II/SFI(15),tfie power supply(3),tfie terminal blocks(4-12)and various auxiliary equipment线性扫描仪装于一不锈钢柜子内，内还有CemMicm-n/扫描仪前后端接口(SFI)(15),电源(3),端子排(4-12)和其它辅助设备。To avoid dust penetrating tfie cabinet,it is equipped with a fan(6)and filter(7),thus keeping an over pressure in the cabinet为避免灰尘进入，柜内还装有风扇(6)和过滤器(7)。As an option,the cabinet can be equipped with a heating element(8),which enables it to with-stand severe climatic conditions.For further details see technical descriptions.柜内还可装加热元件(8)(选件)，能承受恶劣环境，详见技术性能。The IR-entrance hole in the cabinet is equipped with a shutter mechanism(20),which closes the hole,when power is disconnected thus minimizing dust penetration.柜前端红外线扫描孔装有电磁百叶窗(20),断电时自动关闭孔门以防灰尘进入。The door is equipped with a switch(5),which disconnects power to the fan(and heating element)and the shuttei;when the door is opened.柜门装有一开关，打开门时切断至风扇(加热元件)和电磁百叶窗电源。The location of the components inside the cabinet is shown in figure 2.2.1.柜内元器件布置图见2.2.LThe dimensions of tfie CemScannerrec/z cabinet is shown in figure 2.2.2.CemScanne44尺寸图见2.2.2In the Host Computer is mounted the FOLI(Fibre Optic l_ink interface)as well as the PCLTA(PC l_ONwoiks Talk Adapter.The first is a PCI circuit board,while the second is an ISA circuit board.正机内安好OL柞(光纤连接接口)PCLTA卡(主机、LONwoife网络对话适配器)，前者是 PCI卡，后者是ISA卡。The slow communication(configuration parameters and the diagnostics)takes place via the network in a twisted pair,shielded,cable.慢速通讯(配置与诊断)通过屏蔽双绞线构成的LONwoife网络进行。The fast communication(kiln temperatures)takes place via a fibre optical cable.快速通讯(窑温)通过学习光纤进行。6 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册721o1.Line Scanner2.Turning mnet for shutter3.Power supply4.Main terminal block,LIO5.Mains filter6.Fan7.Air Filter8.Heating element(optional)9.Door switch10.Thermostat for heating element(optional)11.Safety thermostat for heating element(optional)12.Terminal block,L413.Pressostat for min.cabinet pressure14.Thermostat for max.cabinet temperature15.SFI16.KPE/SFI(Optional)17.LED display for press.,temp,and shutter status18&19.Power sockets,220/110 V,50/60Hz20.Proximity switch for shutter open21.Rain hood(optional)1.线性扫描仪2.电磁百叶窗3.电源Installation Manual Hardware Installation Manual硬件安装手册4.电源端子排5.电源过滤器6.风扇7.空气过滤器8.加热元件(选项)9.门开关10.加热元件温度开关(optional)11.加热元件安全温度开关(optional)12.接线端子排13.柜内最小压力开关14.柜内最大温度开关15.SFI16.KFE/SFI(optional)17.压力、温度、百叶窗状态指示灯18.&19.插座20.百叶窗开启接近开关21.防雨罩(可选)8 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册700.Oram_ _ _ _ _ _ _ _54。.0mml Ego-00-Av-200.Omm290.Omm310.0mm I-EDimensions:Hx Wx D=600 x 660 x 310 mmWeight:42 kg.Voltage:220 V,50/60 Hz or 110 V50/60 HzPower consumption:Less than 350 VA(excl.heater)Air consumption:100m3Temp,range:-10 to 50 尺寸:高义宽X厚=600 X 660 X 310毫米重量:42公斤电压：220 V,50/60 Hz or 110 V50/60 Hz功率:低于350VA(不含加热器)通风量:100 m3温度范围：-10 to 50 CInstallation Manual Hardware Installation Manual硬件安装手册2.3 KPE cabinet configuration2.3KPE柜配置In order to provide an accurate synchronization between the scanner readings and the kiln position,a KPE(optional)and a KPE cabinet is normally included in the supply.为达到扫描仪读数与窑位置精确同步，应选择KPE与KPE柜(可选)The KPE cabinet contains the KPE-unit(1),a 24/5 VDC power supply(2),a filter(5),a mains switch(4)and a terminal block(6)with overioad-and transient protection.KPE柜有KPE单元(1),24/5VDC电源(2),过滤器，电源开关(4),端子排(6)瞬时过载 保护。The KPE-unit is connected to the SFI in the scanner cabinet and to the PCLTA in the CeinScanneirec/z server PC via the LONwoifcs netwoifcKPE单元与扫描仪柜内的SFI相连，并通过LONwoife网与CemScanne杵劭主机内PCLTA卡相连。The LONworks network is a bus.Hence,local conditions must determine,where to place the joining point,to minimize the cable length.The joining point can be the KPE cabinet,the scanner cabinet or the system server PC,whichever is the most convenient The two ends of the cable must be terminated with the supplied terminators.LONwoife网是总线系统。需考虑现场情况、连接点位置，以缩短网线长度。连接点可视方便放 在KPE柜、扫描仪柜、主机上，两端以终端电阻结束。The switch for tfie kiln pulse and the optional tyre switches,as well as the KPE and LONwoifcs network,are connected to terminal block LI(3)in the cabinet,see section 4.3.窑脉冲开关、可选轮带开关、KPE、LONwoife网线均接在柜内端子排LI(3)上，见4.3节。Numbers in parentheses refer to fig.2.3.1.括号内数字见231图The cable length between the KPE cabinet and the encoder must not exceed 10 m.KPE柜与编码器间距离必须少于10米。To avoid excessive heating of the cabinet,it must be placed under a heat shield,f.ex.the shield protecting the kiln motor,柜子必须放置于隔热护罩下，以防过热，与窑电机隔热保护类似。The location of the components inside the cabinet is shown in figure 2.3.1.柜内元件布置见图2.3.1所示The dimensions of tfie KPE cabinet is shown in figure 2.3.2.KPE柜尺寸见图2.3.2所示10 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册Fig.2.3.1 KPE cabinet,internal layout图2.3.1KPE柜内部布置”KPE cabinet internal layout references:1 KPE-unit(CemMicro-II)2 Power supply,24 VDC3 Terminal block,LI,LON,KPE and LRM signals4 Mains switch and overload protection5 Mains filter6 Terminal block,Lil,External power and suie protection Dimensions:Hx Wx D=400 x 400 x 215 nunWeight:18 KgVolte:220 V,50/60 Hz or 110 V,50/60 HzPower consumption:50 WTemp,range:-10 to 50 KPE柜内部布置：1 KPE 单元(CemMicmH)Installation Manual Hardware Installation Manual硬件安装手册2 24VDC电源3端子排LI LON、KPE和LRM信号4电源开关、过载保护5电源过滤器6端子排L11外部电源，电涌保护尺寸：高又宽义厚二400X400X215毫米重量:18公斤电压:220 V,50/60 Hz or 110 V50/60 Hz功率:50W温度范围：-10 to 50 2.4 Position of the scanner2.4扫描仪位置The scanner must have an unobstructed view of the kiln in order to give the best performance.The cabinet has been constructed so that it can be placed in any position(horizontal,vertical or tilted),thus giving a free choice of where and how to place it扫描仪要取得最好性能，必须保证其视野开阔与窑间无阻挡。可自由选择扫描仪柜的放置方式(水平、竖直、倾斜)The line scanner is fixed mounted in the cabinet,therefore,all adjustments of the scanning plane must be done by tilting the cabinet由于扫描仪是固定在柜子内，因此可倾斜柜子来调整扫描面。The active scan angle of the line scanner is 90,1100 and 120 respectively for THP 6,THP 7 and TMC 8.THP 6,THP 7和TMC 8三种扫描仪的扫描角分别为90,110和120It should be kept in mind when positioning the scanner cabinet,that the line scanner has a certain spatial resolution,which results in a spot on the kiln shell,whose size is a function of the distance to the kiln.Hence,the cabinet should preferably be placed where the kiln lining gives most problems,i.e.normally near the burning zone,to have the smallest spot size at this part of the kiln.我们在安装扫描仪柜时要考虑到扫描仪旋转会影响在窑胴体上的扫描点，它的大小是与窑距离的 函数。因此扫描仪柜应放在窑衬最容易出问题的地方，如：一般情况下置于燃烧带附近，扫描窑 这部分最小的点。Further;it is recommended not to scan the kiln under an angle of less than 30,250 and 200 respectively.此外，扫描角分别不小于30。,25和20In figure 2.4.1,2.4.2 and 2.4.3 is shown how to decide the best position for the scanner cabinet图2.4.1,2.4.2和2.4.3所示如何确定扫描仪柜最佳位置。To determine the optimal position of the scanner cabinet,proceed as follows:按以下步骤确定扫描仪最佳位置：1.Determine the part of the kiln to be monitored(length=L).1.确定扫描窑的部位(长度L)2.Add one kiln diameter D to Lin each direction(to allow for final adjustments).3a.THP 6:Draw a circle with L+2D as diameter and the middle of the kiln shell as centre.The cabinet should be placed on this circle,however;not under an angle less than 30.3b:THP 7:Construct an isosceles triangle with one side equal to L+2D along the kiln shell and the two adjacent angles each 35.Draw the meridians to each side of tfie triangle and where they intersect,is the centre of the circle on which,or behind,the scanner should be placed,however,not under an angle of less than 25.3c.TMC 8:Construct an isosceles triangle with one side equal to L+2D along the kiln shell and the two adjacent angles each 30.Draw the meridians to each side of the triangle and where they intersect,is the 12 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册centre of the circle on which,or behind,tfie scanner should be placed,however;not under an angle of less than 20.2.将窑的直径D的2倍加上L（可最后确定）3.THP6:以窑胴体为圆心，用L+2D为直径画个圆，柜子应安在圆上，角度不小于30THP7:沿窑胴体以一边为L+2D建立二等边三角形相邻两角均为35,以三角形每边画中垂线，其交点为圆心，扫描仪应安在圆上或之外，角度不小于25。TMC8:：沿窑胴体以一边为L+2D建立二等边三角形相邻两角均为30。，以三角形每边画中垂线，其交点为圆心，扫描仪应安在圆上或之外，角度不小于20。4.Find a suitable point on this circle and draw lines to the interception points between the circle and the kiln shell.This gives a scan angle of 90,110 and 120 respectively.5.Draw the bisector to the scan angle and place the scanner cabinet perpendicular to the bisecton 6.At last the tilt of the cabinet is decided by pointing towards the centeriine of the kiln.4.在圆上确定两点与圆、窑线两交点画直线，其夹角分别为of90o,110o和120o5.以此扫描角画等分线，将扫描仪柜垂直于此等分线。柜的斜度通过与窑中心线对齐来调整。L(Length o-R kiln+2米 D Diameter of kiln)n 一o9(UOJ4，)米InouQlFig.2.4.1 Scanner position for 90 FOV图.2.4.1扫描角90。时，扫描仪安装位置Installation Manual Hardware Installation Manual硬件安装手册L(Length of kiln)+2米 D CDiameter oF kiln)Fig.2.4.2 Scanner posistion for 1100 FOV 图.2.4.2扫描角110。时，扫描仪安装位置20.0LReconnendede field of position for the Censcanne cabinet120.00Fig.2.4.3 Scanner position for 120 FOV图.2.4.3扫描角120。时，扫描仪安装位置Reconnendede-Field of position for the Censconne coloine-t(0 9+，)米6。”也14 Contents 目录Installation Manual Hardware Installation Manual硬件安装手册3 Installation of CemScannerAZtec,?3 CemScannerMeM安装3.1 Installi