高科技迎接鲁尔区的电动车时代.pdf

92第08期 数控机床市场LOBAL OUTLOOK环球瞭望G高科技迎接鲁尔区的电动车时代编译/周 淞STROMBOLI 公司位于德国波鸿,为高科技行业生产精密机械部件和复杂组件,至今已有 30多年的历史。客户遍及多个行业,包括医疗器械,半导体和电动车行业,客户持续信任这家 18 名精干员工的生产技术。高质量标准也需要车间内配高性能的机床。目前使用 11 款 DMG MORI 的机床,包括于 2021 年引进的 DMP 70 自动化加工中心,并配 WH 3 Cell,可无人值守生产,整体生产力得到显著提高。从采矿到高科技在波鸿-韦尔内地区,废弃的矿井提升塔随来自电动车和半导体行业的客户越来越多。为确保保持高质量标准，STROMBOLI 投资购买了 DMG MORI 的顶尖生产技术。Hightech ready for E-Mobility from the Ruhr District处可见,提醒人们就在几十年前鲁尔区的主导行业是采矿业。STROMBOLI 公司创始人兼总经理Andreas Kppel 介绍说:“自那时起,许多高科技公司迁入鲁尔区,生产创新产品”。这家分包制造商正位于原 Robert Mser 煤矿所在地,在这里为创新型的新市场服务。“我们把自己看为从设计到质量管理和组装整个创新过程中的一员。我们的重点产品之一是复杂的小众产品。”其挑战是经济地生产高质量的精密电极。年轻但经验丰富的团队接受了这项挑战。Andreas Kppel表示:“我们有两名工程师和五名受过完整培训的生产主管员。我们每年还培养一名或两名实习在 11台DMGMORI 机床中,有两台MILLTAP700 和于2021年安装的配WH3Cell 的 DMP70 加工中心。93第08期 数控机床市场环球瞭望GLOBAL OUTLOOK生,目的是满足我们专业要求。”扁平化的公司结构和现代化的企业文化为公司的全体员工提供巨大的前进动力。弹性工作制,公司自行车和电动车队体现了 STROMBOLI 的高瞻远瞩,当然实际措施不止这三方面。完整加工在电动车和半导体行业的应用现代化的定位也体现在订单上,Andreas Kppel 表示公司收到了成长性行业的需求。“我们来自电动车和半导体行业的客户越来越多。”业务也日益国际化。“中国的订单充分表明我们对质量的重视。”为确保保持高质量标准,STROMBOLI 投资购买了 DMG MORI 的顶尖生产技术。“持续可见的趋势是完整加工,也就是用 5 轴铣削加工中心或含铣削功能的车削中心加工。我们使用一次装夹加工复杂工件的技术已有许多年了。”获益的增加十分突出:“我们和客户都能获益于生产周期缩短和工件质量提高。”为了确保未来生产业务,STROMBOLI 进一步采取措施,购买了 DMG MORI 的 DMP 70。这款 5 轴紧凑型加工中心配 WH 3 Cell。精密设备大师 Henrik Kieslich 参与了机床选型,他补充说:“机器人可在无人值守的生产班次自主和灵活生产。”参加基础培训和掌握编程后,Henrik Kieslich 在复杂加工工艺中使用了自动化技术。“现在,我们在工件库的托盘上安装了较大的夹具,在夹具上可随机布置毛坯,机器人可调整其位置,便于拾取毛坯。”另外还提供一个装夹位和翻转位,将工件翻转以加工全部 6 个面。STROMBOLI 需要 WH 3 Cell 的高灵活性,因为DMP70 加工中心是高生产力小型工件生产的理想选择部分工件的生产批量有限。Henrik Kieslich 补充说:“根据订单情况,我们可以在 DMP 70 加工中心上逐个,自动加工完全不同的工件。”DMGMORI技术循环有效提高工艺可靠性为确保 DMP 70 加工的高安全性和高可靠性,DMG MORI 选择了刀具破损监测和 DMG MORI 3D quickSET 技术循环。Andreas Kppel解释道:“在自动化生产中,刀具缺陷可造成严重后果,3D quickSET 技术循环可连续测量和修正旋转轴和摆动轴位置。因此,可保持质量的稳定一致。而且,STROMBOLI 使用机内测量循环,减少质量检测工作量。”用自动化迎接未来STROMBOLI 快 速 获 益 于 自 动 化 生 产。Andreas Kppel 表示这是未来的必由之路:“我们要提高经济性,要保持国际竞争力,自然需要无人值守生产,增加生产能力。”他补充道，“车削加工也将无人值守,2022 年 6 月以来,瑞士式车削中心已成功投产。”翻转位使工件的全部六个面可被加工94第08期 数控机床市场LOBAL OUTLOOK环球瞭望G【英文如下】STROMBOLI GmbH in Bochum has been manufacturing fine mechanical components and complex assemblies for challenging industries for over 30 years.Customers,including some from the medical sector,semiconductor industry and electromobility,continue to put their trust in the manufacturing expertise of the 18-strong team.The high quality standard also requires high-performance machines on the shop floor.Eleven models from DMG MORI are in use including an automated DMP 70 since 2021,which thanks to the WH 3 Cell during unmanned shifts,contributes significantly to overall productivity.From mining to high-tech A disused mine head tower in Bochum-Werne is a reminder that the Ruhr region was dominated by mining until a few decades ago.Since then,many high-tech companies that manufacture innovative products have moved to the region,”explains Andreas Kppel,founder and managing director of STROMBOLI.The subcontractor established itself on the grounds of the former Robert Mser mine and also serves this innovative new marketplace.“We see ourselves as a integral partner from design to quality assurance and assembly.One of our core focuses is complex niche products.”The challenge lies in producing high-quality precision tools economically.This challenge is tackled by a young and experienced team.“We have two engineers and five fully trained production supervisors.We also train one or two apprentices every year to ensure we can fulfil our specialist requirements,”says Andreas Kppel.A flat organization and a modern company culture provide a great motivation for all company members.Flexible shifts,company bicycles and a car fleet with electric vehicles are only three examples of the forwardlooking orientation of STROMBOLI.Complete machining for e-mobility and the semiconductor industryThe modern orientation is also reflected in the orders,Andreas Kppel says,referring to requests from the futuristic industries supplied.“We work increasingly for customers in electromobility or the semiconductor industry.”The business is becoming ever more international as well.“Requests from China confirm our focus on quality.”To ensure they maintain their quality standards,STROMBOLI invests in pioneering manufacturing technologies from DMG MORI.“A sustained trend is complete machining whether this is on 5-axis milling machines or turning centers with milling functionality.We have been producing complex components in one setup in this way for several years.”The added benefits are obvious:“Both we and our customers profit